Ford is recalling a total of 29,501 F-150 Lightning electric pickups from the 2024 and 2025 model years due to a suspension issue that could potentially lead to a loss of control while driving.
The recall affects 20,528 vehicles from the 2024 model year and 8,973 units from 2025.
According to a notification sent to the National Highway Traffic Safety Administration (NHTSA), the problem centers on an improperly torqued nut on the front upper control arm’s ball joint, which may cause the arm to separate from the knuckle assembly.
F-150 Lightning remains top-selling electric pickup despite recent recall
As of mid-May, Ford has only been aware of a single incident related to the defect, where a 2024 model was towed to a dealership after the front wheel failed while driving.
The automaker estimates that only about 1% of the recalled vehicles may have this defect, meaning that most owners do not face immediate risk. Nonetheless, drivers should remain vigilant; any unusual “clunk or rattle noise” from the suspension could indicate a loose or missing ball joint.
Owners of affected vehicles will be formally notified via mail, with letters expected to arrive around June 9. They will be advised to take their trucks to a dealership for a thorough inspection. If necessary, Ford dealers will replace the defective knuckle and nut free of charge to ensure the vehicle’s safety.
Despite this recall, the Ford F-150 Lightning continues to dominate as America’s best-selling electric pickup, reclaiming its title in early 2023 after being temporarily outpaced by the Tesla Cybertruck.
The 2025 model boasts enhanced charging features, an improved BlueCruise system, and a striking new “Dark Elements” design package, starting at $62,995 with a range of 240 miles. Upgrading to the Flash trim offers even more features, including a longer range of 320 miles at a starting price of $67,995.